VIPAC D2

Produkt

Three-Dimensional Volume Measuring of Rectangular and Other Goods with Maximum Precision

Enormous volumes of goods in boxes arrive every day at distribution centers belonging to retailers, mail order companies, and logistics and industrial companies. If these boxes are to be automatically placed in high rack storage areas, any damaged boxes, for example those with bulges and dents, need to be identified and separated from the other boxes by means of an automated contour inspection in goods receipt. If this is not done, the automated storage system could break down and goods throughput will drop.

The VIPAC D2 volume measuring system enables box contours to be inspected automatically, and provides the ideal basis for the storage system to run correctly, while ensuring high throughput in distribution centers. In motion and at speeds of up to 3 m/s, the system captures the dimensions and contours of the objects being transported up to a package size of 2500 mm x 1000 mm x 1000 mm (L x W x H). Both rectangular and non-rectangular objects placed in any position on the conveyor are captured and measured.

Using lasers, VIPAC D2 captures several thousand measurement points per object and uses these to calculate its length, width and height, as well as the box's volume. In addition to calculating the volume, an additional "contour inspection" software function can be deployed to detect any deviation from the ideal box shape, such as bulges, dents and damage. To achieve this, the smallest enclosing cube is calculated for the box and used as a basis for detecting deformations.

Laser-Based Measurement Principle:

VIPAC D2 uses the time-of-flight of light measurement principle: the sensor emits a fan-shaped laser beam, which is reflected by the object. The time taken for the laser beam to arrive back at the sensor is measured. The system uses the time measured, the speed of light and the phase displacement to calculate the distance to the object. By means of a relative movement of the conveyor system, the object passes under the scanner and a 3-D image is obtained.

Osoba do kontaktu

Michał Żuchora

Prezes Zarządu/ President of the Board

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+48 77 481 00 03

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certified system enables automatic invoicing and legally justifiable requests for additional postage
many additional functionalities may be combined, including with certified systems
easy to install as a standalone system or integrated into VIPAC
measures, in motion, the volume of rectangular and other objects
best possible measuring accuracy
optionally detects deformations in detail on five sides of the object
measures volume while simultaneously detecting deformations
offers combination of different functionalities

Phone us or write to us if you have a project we can help you with, or if you would like further information about volume measuring systems.

Object type:	Irregular objects
Sensor:	2 sensors
External dimensions (HxWxL)	170 mm x 135 mm x 100 mm 6.7 in x 5.4 in x 4.0 in
Weight per sensor	2.3 kg/ 5.1 lbs
Laser class/power	2 (EU) or II (USA), 7.5 mW
Switchgear cabinet:
External switchgear cabinet dimensions (H x W x L)	400 mm x 600 mm x 210 mm 15.8 in x 23.7 in x 8.3 in
Weight	7.5 kg /16.6 lbs
Display:
External display dimensions (HxWxL)	35 mm x 146 mm x 165 mm 1.7 in x 5.8 in x 6.5 in
Weight	0.5 kg / 1.1 lbs
Standard frame:
Frame height + conveyor belt height (variable)	2100 mm / 82.7 in + conveyor belt height
Frame width + conveyor belt width (variable)	655 mm / 25.8 in + conveyor belt width
Length	605 mm / 23 in
Foundation	vibration-free
Conveying technology
Height	standard up to 900 mm/ 36 in
with conveyor belt
belt width	1000 mm / 40 in
max. object dimensions (HxWxL)	1000 mm x 1000 mm x 2500 mm 40 in x 40 in x 99 in
min. measured value output (H x W x L)	50 mm x 50 mm x 50 mm 2.0 in x 2.0 in x 2.0 in
belt speed	up to 3.0 m/s / 600 fpm constant speed
measuring accuracy (HxWxL)
cuboid	5 mm x 5 mm x 5 mm / 0.2 in x 0.2 in x 0.2 in
non-cuboid	10 mm x 10 mm x 10 mm / 0.4 in x 0.4 in x 0.4 in
Distance between objects	50 mm/ 0.2 in
Interfaces	serial data output (RS232)
Line voltage	230 V AC, 2.5 A / 115 V AC, 5 A / approx. 150 W
Operating temperature	+0° C to +40° C / 14° F to 104° F
Degree of protection	IP20

Certified for calibrated operation in Europe
Object Form	Non-rectangular box	Rectangular box
Measurement Precision [mm] H x W x L	10 x 10 x 10	5 x 5 x 5
Min. Object Size [mm] H x W x L	100 x 100 x 100	50 x 50 x 50
Max. Object Size [mm] H x W x L	1,000 x 1,000 x 2,500	1,000 x 1,000 x 2,500
Object Speed [m/s]	3.0	3.0
Certification	MID (EU)	MID (EU)

Certified for calibrated operation in USA, Canada
Object Form	Rectangular box
Measurement Precision [mm] / [inch] H x W x L	5 x 5 x 5 0.2 x 0.2 x 0.2
Min. Object Size [mm] / [inch] H x W x L	60 x 60 x 60 2.4 x 2.4 x 2.4
Max. Object Size [mm] / [inch] H x W x L	1,000 x 1,000 x 2,000 39 x 39 x 78* 40 x 40 x 79**
Object Speed [m/s] / [fpm]	3.0 600
Certification	USA / *Canada